VAUXHALL VIVARO SWB

Construction Company Fit-Out

The Brief

This customer came to us with a Vauxhall Vivaro SWB looking for a fully customised racking solution that would accommodate an extensive collection of Milwaukee Packout kits, along with various standard toolboxes and smaller tools. The main priority was ensuring that everything had a designated space, especially the Packout cases, which needed to be securely stored but still easily accessible.

Given the nature of the tools and equipment, the customer also wanted a system that included ample small parts storage, efficient underfloor functionality, and made the most of the van’s twin sliding doors for external access. A clean, professional finish was essential, as was keeping the layout open enough to allow for quick loading and unloading. The customer needed a layout that supported both organisation and efficiency – minimising time wasted searching for tools and materials.

Customer Requirements

  • Specific compartments for Milwaukee Packout kits
  • Angled racking to house a variety of toolboxes
  • Euro box racking for storing small parts and accessories
  • A half raised floor with integrated storage
  • Pull-out drawer, ladder storage, and pipe storage
  • External access to larger boxes via the driver-side sliding door
  • A robust, clean finish suitable for daily professional use

What We Installed

  • Specific compartments for Milwaukee Packout kits
  • Angled racking to house a variety of toolboxes for tools and equipment
  • Euro box racking for storing small parts and accessories
  • A half raised floor with integrated storage racking to accommodate six containers for small parts and consumables
  • Pull-out drawer, ladder storage, and pipe storage
  • External access to larger boxes via the driver-side sliding door
  • A robust, clean finish suitable for daily professional use

Final Outcome

To meet the customer’s needs, we began by installing a half raised floor, which included a pull-out drawer, ladder storage, and cleverly divided pipe storage areas for both horizontal and vertical lengths. This maximised the underfloor space without sacrificing load capacity or accessibility.

The driver-side layout was carefully sectioned to take advantage of the van’s sliding side door, allowing external access to larger boxes. Within this area, we incorporated storage for 3 Euro boxes along with angled shelving, perfect for securing various toolboxes.

On the passenger side, we installed Euro box container racking for 9 boxes, providing excellent storage for small tools, consumables, and parts. This kept everything neatly organised and easy to access during day-to-day work.

The entire system was built and finished in 12mm hexa phenolic plywood, providing a tough, durable, and professional-looking surface that will hold up under heavy use.

Vauxhall Vivaro van storage and raised floor fit out for construction company by Ply Van Racking Ltd.
Vauxhall Vivaro van storage and raised floor fit out for construction company by Ply Van Racking Ltd.
Vauxhall Vivaro van storage and raised floor fit out for construction company by Ply Van Racking Ltd.
Vauxhall Vivaro van storage and raised floor fit out for construction company by Ply Van Racking Ltd.

Interested in a Similar Fit-Out?

If this layout looks like the kind of setup that would make your workday easier, we’d love to build something similar for you.

Fill in our quick enquiry form and let us know what van you have and how you work – we’ll take it from there.

Alternatively, call us on 01743 709532 or 07745 666442 and we’ll be happy to discuss your requirements.

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